Factors Affecting the Quality of PCB Ink:
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Viscosity:
Viscosity, also known as dynamic viscosity, measures the fluidity of PCB ink under external forces. It is crucial for the ink’s performance.
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Plasticity:
Plasticity refers to the ink’s ability to maintain its properties after deformation, enhancing printing accuracy.
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Thixotropic Behavior:
PCB ink exhibits gel-like properties at rest but changes viscosity when agitated, known as thixotropy.
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Fluidity:
Fluidity describes how the ink spreads under external forces and is influenced by viscosity, plasticity, and thixotropy.
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Viscoelasticity:
Viscoelasticity refers to the ink’s ability to quickly rebound after shearing, crucial for optimal printing results.
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Dryness:
PCB ink should dry slowly on the screen for accurate printing but quickly on the substrate.
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Fineness:
Fineness indicates the size of pigment particles in the ink, affecting smooth application and print quality.
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Wire Drawing:
Wire drawing measures the ink’s tendency to stretch into threads without breaking, impacting printing quality.
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Transparency and Hiding Power:
PCB inks vary in transparency and hiding power based on their application requirements.
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Chemical Resistance:
Inks must meet strict standards for resistance to acids, alkalis, and solvents for specific applications.
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Physical Resistance:
PCB inks should resist scratches, thermal shock, and peeling while meeting electrical performance criteria.
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Safety and Environmental Protection:
PCB inks should be non-toxic, odorless, and environmentally friendly to ensure safety and compliance.